{"id":20279,"date":"2022-02-24T18:52:16","date_gmt":"2022-02-24T21:52:16","guid":{"rendered":"https:\/\/www.inthemine.com.br\/site\/?p=20279"},"modified":"2022-02-24T18:52:16","modified_gmt":"2022-02-24T21:52:16","slug":"automacao-consolidada-na-anglogold-ashanti","status":"publish","type":"post","link":"https:\/\/www.inthemine.com.br\/site\/automacao-consolidada-na-anglogold-ashanti\/","title":{"rendered":"AUTOMA\u00c7\u00c3O CONSOLIDADA NA ANGLOGOLD ASHANTI"},"content":{"rendered":"

Na mina Cuiab\u00e1, da AngloGold Ashanti, localizada em Sabar\u00e1 (MG), as opera\u00e7\u00f5es aut\u00f4nomas e semiaut\u00f4nomas de perfura\u00e7\u00e3o e o desmonte remoto de rochas foram iniciados em meados de 2016. Para isso foi implementada uma rede de mais de 17 quil\u00f4metros de fibra \u00f3ptica, al\u00e9m de v\u00e1rios repetidores de sinal e switchs (dispositivo para interconex\u00e3o de todos os elementos da rede).<\/p>\n

Tamb\u00e9m foi instalada uma rede wi-fi espec\u00edfica que serve \u00e0 perfura\u00e7\u00e3o, detona\u00e7\u00e3o ou a qualquer outra atividade realizada na mina, explica o gerente s\u00eanior de Engenharia e Manuten\u00e7\u00e3o da unidade, Luiz Ot\u00e1vio Lima. A mina conta, ainda, com um sistema de telemetria \u2013 o primeiro a ser utilizado em uma opera\u00e7\u00e3o subterr\u00e2nea no Brasil -, que permite o monitoramento remoto de equipamentos, prevendo a necessidade de manuten\u00e7\u00e3o de m\u00e1quinas antes da ocorr\u00eancia de falhas.<\/p>\n

\"Luiz<\/a>
Luiz Ot\u00e1vio Lima, gerente s\u00eanior da mina Cuiab\u00e1<\/figcaption><\/figure>\n

Para Lima, os ganhos com o emprego dessas tecnologias n\u00e3o s\u00e3o apenas de seguran\u00e7a, mas se estendem \u00e0 estabiliza\u00e7\u00e3o dos processos produtivos, aumento da produtividade e maior assertividade nas interven\u00e7\u00f5es de manuten\u00e7\u00e3o. \u201cO desafio ainda \u00e9 aumentar constantemente a curva de maturidade de entendimento sobre essas inova\u00e7\u00f5es, tanto por parte das fabricantes de equipamentos, quanto das mineradoras\u201d, considera o gerente.<\/p>\n

Perfura\u00e7\u00e3o<\/strong><\/h2>\n

A perfura\u00e7\u00e3o aut\u00f4noma \u00e9 realizada com dois tipos de perfuratrizes Sandvik, o Fandrill DL421 (para furos longos) e um Jumbo DD422i (furos curtos), que operam a mais de mil metros da superf\u00edcie, em especial durante as trocas de turno, quando as atividades devem ser paralisadas devido \u00e0s restri\u00e7\u00f5es de horas de trabalho de funcion\u00e1rios em subsolo. \u201cAssim, ganha-se em produtividade e maximiza-se o tempo de produ\u00e7\u00e3o do dia\u201d, justifica Lima. Para 2022, est\u00e1 prevista a aquisi\u00e7\u00e3o de outros tr\u00eas Fandrills, al\u00e9m dos dois j\u00e1 existentes.<\/p>\n

Al\u00e9m dos per\u00edodos de trocas de turno, a perfura\u00e7\u00e3o remota com Fandrill pode ser realizada no hor\u00e1rio noturno e durante as opera\u00e7\u00f5es de detona\u00e7\u00e3o na mina. \u201cQuando ocorre uma detona\u00e7\u00e3o, a mina deve ser evacuada e todos os operadores v\u00e3o para a superf\u00edcie. Com a tecnologia remota embarcada, \u00e9 poss\u00edvel que a m\u00e1quina continue operando em momentos de detona\u00e7\u00e3o, mesmo sem a presen\u00e7a de um operador\u201d, diz Lima.<\/p>\n

\"Fandrill-DL421\"<\/a>
Fandrill DL421: emprego ampliado com opera\u00e7\u00e3o remota<\/figcaption><\/figure>\n

Os Fandrills contam com as tecnologias Full Fan e Bit Changer, que permitem a execu\u00e7\u00e3o de furos de produ\u00e7\u00e3o (furos longos e verticais) de maneira autom\u00e1tica e trocas autom\u00e1ticas das ferramentas de perfura\u00e7\u00e3o. Al\u00e9m disso, as m\u00e1quinas possuem uma s\u00e9rie de sensores que garantem a seguran\u00e7a da opera\u00e7\u00e3o, paralisando-a automaticamente caso ocorra alguma falha mec\u00e2nica ou se verifique o acesso de pessoas ou equipamentos na \u00e1rea de opera\u00e7\u00e3o.<\/p>\n

Todos os dados de produ\u00e7\u00e3o – metragem perfurada e horas operadas – s\u00e3o registrados em um tablet e em relat\u00f3rios de turno, preenchidos pelo pr\u00f3prio operador e armazenados em um banco de dados da mina. Essas informa\u00e7\u00f5es passam por an\u00e1lises di\u00e1rias, semanais e mensais, visando o incremento da produtividade. As m\u00e1quinas de perfura\u00e7\u00e3o autom\u00e1tica tamb\u00e9m possuem um sistema de telemetria que se comunica diretamente com a rede wi-fi da mina. Dessa forma, \u00e9 poss\u00edvel acessar on-line os indicadores de produ\u00e7\u00e3o de cada equipamento.<\/p>\n

A manuten\u00e7\u00e3o dessa frota \u00e9 realizada por equipe da pr\u00f3pria AngloGold Ashanti, contando ainda com um contrato de servi\u00e7os com a fabricante para suporte \u00e0s novas tecnologias embarcadas. O maior cuidado durante a opera\u00e7\u00e3o \u00e9 dedicado aos sensores, explica Lima, dadas as condi\u00e7\u00f5es mais severas do ambiente subterr\u00e2neo da mina, com elevados \u00edndices de temperatura, umidade e poeira que podem comprometer o desempenho desses componentes mais sens\u00edveis.<\/p>\n

Desmonte<\/strong><\/h2>\n

Numa opera\u00e7\u00e3o convencional, a detona\u00e7\u00e3o \u00e9 feita atrav\u00e9s do envio de uma corrente el\u00e9trica espec\u00edfica, por meio de um fio condutor com cerca de 400 metros de comprimento \u2013 dist\u00e2ncia segura para que o blaster fique fora da \u00e1rea de influ\u00eancia da explos\u00e3o -, que se estende ao longo das galerias da mina e se comunica com os acionadores dos explosivos. Na opera\u00e7\u00e3o remota, \u00e9 o sinal wi-fi enviado pelo blaster que dispara a corrente el\u00e9trica que aciona os explosivos. Na mina Cuiab\u00e1, esse acionamento remoto \u00e9 realizado no n\u00edvel 11 da mina, pr\u00f3ximo ao Shaft, em uma sala dedicada a essa atividade. Caso seja necess\u00e1rio, \u00e9 poss\u00edvel acionar as detona\u00e7\u00f5es inclusive a partir da superf\u00edcie.<\/p>\n

Nas detona\u00e7\u00f5es remotas, o principal ganho \u00e9 de seguran\u00e7a, diz Lima. \u201cAl\u00e9m disso, as detona\u00e7\u00f5es, antes realizadas de maneira dispersa, em locais diferentes, agora s\u00e3o concentradas no mesmo lugar. Esse processo otimiza o ciclo de detona\u00e7\u00e3o da mina, reduzindo em at\u00e9 15 minutos seu per\u00edodo de execu\u00e7\u00e3o em rela\u00e7\u00e3o ao m\u00e9todo tradicional.<\/p>\n

Atualmente, o processo \u00e9 aplicado em 35% dos desmontes de rocha da mina Cuiab\u00e1. Mas deve chegar a 90% ao longo do segundo semestre de 2022, quando for adotado tamb\u00e9m na \u00e1rea de desenvolvimento de mina.<\/p>\n

Foto no destaque: Jumbo DD422i aut\u00f4nomo usado em trocas de turno (AngloGold Ashanti\/Divulga\u00e7\u00e3o)<\/h4>\n

 <\/p>\n","protected":false},"excerpt":{"rendered":"

A trajet\u00f3ria da mina Cuiab\u00e1, que segue implementando tecnologias de opera\u00e7\u00f5es aut\u00f4nomas e semiaut\u00f4nomas adotadas desde 2016<\/p>\n","protected":false},"author":3,"featured_media":20282,"comment_status":"open","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"footnotes":""},"categories":[46],"tags":[8065,8068,8064,8067,8066],"class_list":["post-20279","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-perfuracao","tag-automacao-de-equipamentos-na-mina-cuiaba","tag-detonacoes-remotas-na-operacao-da-anglogold-ashanti","tag-operacoes-autonomas-e-semiautonomas-de-perfuracao-e-desmonte-remoto","tag-perfuracao-autonoma-de-perfuratrizes-e-jumbo-sandvik-na-mina-cuiaba","tag-primeiro-sistema-de-telemetria-em-operacao-subterranea-no-brasil"],"yoast_head":"\nAUTOMA\u00c7\u00c3O CONSOLIDADA NA ANGLOGOLD ASHANTI - Revista In The Mine<\/title>\n<meta name=\"description\" content=\"A trajet\u00f3ria 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